What a developed formula has to survive
Accelerated stability. Elevated temperature storage over defined intervals, with measurement of viscosity, pH, separation, colour and odour at each checkpoint. For mineral systems, particle size distribution is also tracked — a formula can look stable while the dispersion is quietly re-agglomerating.
Freeze-thaw cycling. Particularly relevant for water-based lotions and sprays that may be stored or transported through cold climates.
Pack compatibility. The formula is tested in the actual proposed pack, not a generic glass jar. Pump mechanisms, aerosol valves and airless systems each interact differently with a particulate system, and the interaction can only be assessed in the real container.
Cyclic temperature. Repeated warm-cool cycles simulate real transport and storage more closely than steady-state heat alone.